Manufacturing / R&D – Best Bicycle Tyre Online

Anatomy of a Tyre

Hartex's Technological Marvel

Hartex, a pioneer in tyre manufacturing, employs cutting-edge technology to create tyres that excel in performance, durability, and safety. From the selection of premium raw materials to the intricate engineering of the tyre’s components, every step of the manufacturing process is meticulously controlled to ensure optimal quality. Hartex’s commitment to innovation is evident in their use of advanced machinery and techniques that enable them to produce tyres that meet the highest industry standards.

How Hartex Betters Every Riding Experience

Hartex keeps the science of cycling in mind to consciously design low rolling resistance tyres that are speedier and tire you less. Easy cornering brings superior handling. Robust builds offer mastery over any terrain, so you experience crossing boundaries, not just riding a bike.

Facilities At Hartex

Hartex India Is A Leading Bicycle Tire Manufacturer In India, With Over 40 Years Of Experience In The Industry. Established In 1981, We Have Been Providing High-Quality Bicycle Tires To Our Customers In India And Around The World.

HYDERABAD

Established in 1987, the Hartex manufacturing plant in Hyderabad has been pivotal to our growth and success. Spanning across 7acres, this facility has become a cornerstone of our operations, producing 12 million bicycle tires, 12 million bicycle tubes annually. Employing over approximately 1100-1200 dedicated professionals, the Hyderabad plant is a powerhouse of tire and tube production, known for its consistent focus on quality, efficiency, and innovation.

The Hyderabad facility’s strategic location and advanced manufacturing processes enable Hartex to produce high-performance tires and tubes that cater to cyclists across the globe. Our commitment to stringent quality control measures ensures that every product manufactured here meets the highest international standards, solidifying our reputation for reliability and durability in the industry

LUDHIANA

Expanding our capabilities to meet increasing demand, Hartex established its second manufacturing plant in Ludhiana in 2018. Like the Hyderabad facility, the Ludhiana plant covers 26 acres and boasts an annual production capacity of 8.5 million bicycle tires, 24 million bicycle tubes, 600k 2W tires per year and growing. With around 1300-1500 highly skilled employees, this plant represents Hartex’s dedication to adopting the latest technology and optimizing production processes for efficiency.

The Ludhiana facility is designed to incorporate state-of-the-art machinery and best-in-class manufacturing practices, ensuring the production of world-class tires and tubes that provide superior performance, grip, and durability. The plant’s modern infrastructure allows us to continue expanding our global footprint while upholding the company’s commitment to quality and innovation.

Innovating for a Sustainable Future

At Hartex, sustainability and innovation go hand in hand. Our production units integrate eco-friendly practices to minimize environmental impact while maintaining high efficiency. Powered by a 1 Mega Watt rooftop solar system, we generate 1,150,000 kWh annually, covering 20% of our energy needs.

We’ve installed an advanced nitrogen generation system that saves 1,047.6 tons of steam and reduces 552 tons of CO2 emissions per year. Our mold maintenance utilizes dry ice blasting, eliminating harmful chemicals and saving 84 tons of water annually.

Our commitment to nature is evident in the 3,000 eucalyptus trees planted at our units, which absorb treated wastewater, recycling 12.6 tons annually while generating 228.2 tons of oxygen. Additionally, we use 22.8 tons of rice husk daily to generate 98 tons of steam, saving 21,000 kiloliters of water and cutting 11,232 tons of CO2 emissions annually.

Waste reduction is a key focus—1.5 tons of wooden pallets are upcycled into furniture, and 18 tons of rubber scrap is repurposed into rubber rings used for packaging 9.1 million products annually.

With a production capacity of 18 million bicycle tyres and 30 million tubes per year, Hartex leads the industry in sustainable manufacturing. Our R&D teams continually push for innovations that enhance both product performance and environmental responsibility, ensuring that every product contributes to a greener future.